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Using Quality Objectives to Drive Strategic
Performance Improvement
Focusing your improvement efforts will bring you better results.
By Craig Cochran
ISO 9001:2000 requires that quality objectives be established
at each relevant function and level within the organization (i.e., just
about everywhere). The manner in which quality objectives are established
and managed will have an enormous impact on the organization's performance.
The quality objectives will either drive strategic improvements throughout
the organization, significantly elevating the importance of the quality
management system, or they'll simply become a meaningless exercise in
data collection. It all depends on how the task is carried out.
The basic requirements for quality objectives are quite simple:
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Establish quality objectives at relevant functions and
levels. |
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Make sure they're measurable. |
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Include objectives needed to meet product requirements. |
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Communicate to all personnel the meaning of the objectives and how
each person helps to achieve them. |
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During management reviews, evaluate the need for changes to quality
objectives. |
There's a right way and a wrong way to satisfy these requirements. The
wrong way seems attractive to many organizations simply because it's easy:
Gather all of the department managers in a staff meeting and tell them
to select some measurable quality objectives by this time next week and
have charts of their objectives ready for the next management review.
The resulting objectives are a hodgepodge of pet projects and tactical
issues that don't have any relationship to the strategic direction of
the organization. In other words, they're a waste of time and money.
The right way to select and manage quality objectives is not much more
difficult than the wrong way, and the benefits will far outweigh the extra
effort involved. Quality objectives should be attacked in four basic steps.
Step 1: Establish the foundation for objectives
The organization's mission and strategy form the foundation for the selection
of objectives. Both of these are defined by top management. Defining the
organization's mission is the first step in the process. The mission can't
be in the form of platitudes and meaningless generalities; it must be
a serious, forward-looking vision of where the organization exists within
the context of its competitive environment and where its management hopes
to take it in the future. Top management must provide answers to the following
questions as it defines the organization's mission:
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Why do we exist as an organization? |
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Whom do we serve through our efforts? |
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What basic needs or desires are being met by our efforts? |
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What goods or services will we deliver now and in the future? |
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Who are our stakeholders (employees, customers, suppliers, shareholders,
neighbors, community leaders, politicians, etc.), and what are their
individual strengths and importances in relation to what we're trying
to accomplish? |
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What beliefs and values form the cultural foundation of our organization?
|
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In a general sense, where are we moving (philosophically, operationally
and competitively) compared to where we are today? |
The definition of the mission is considerably different from most quality
policies that organizations put forth. The mission will be broad and universal,
forming the core of the organization's very existence rather than simply
the foundation of its quality system. A quality system, a given in most
businesses today, is just one variable in a long list of success factors
(including quality, reliability, innovation, delivery, price, prestige
and convenience) that vary depending on circumstances. A traditional quality
policy probably won't provide the sort of guidance needed to drive the
formation of strategy.
Once a mission has been clearly defined, top management must develop the
organization's strategy. The purpose of a strategy is to enable the achievement
of the organization's mission, that is, to define the specific steps necessary
to fulfill the broad goals of the mission. Most organizations have strategic
planning processes of some sort. The differences exist in the degree to
which the strategy is actually put into use and the degree to which anyone
below the upper tier of management has exposure to it. For a strategy
to be fully implemented, it must be put into practice on a daily basis
and understood well throughout the organization. The organization's quality
objectives will ultimately be the means for achieving both of these requirements.
Step 2: Select key measures
Mission and strategy are useful concepts, but they're often too abstract
for people to use on a regular basis. What is needed is a set of tools
that translates mission and strategy into concepts that can be measured
and understood. Top management must translate mission and strategy into
metrics that we'll call "key measures."
What exactly are key measures? In general, they are:
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Measurable, just like quality objectives. |
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True indicators of success or failure within an organization. |
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Based on mission and strategy, which will naturally differ depending
on the organization. However, some measures, such as revenue or profit,
are so universal that they might be adopted by a wide range of organizations. |
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Developed at the top of the organization. Only top management has
the broad perspective and understanding of the competitive environment
necessary to select key measures (although the process of selecting
key measures can be facilitated by others within the organization).
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Few in number, generally between four and 10. The more measures
that are adopted as key measures, the more unfocused the organization
will become. |
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Representative of a wide range of organizational interests, including
financial results, customer perspectives, internal performance measures
and human resource concerns. |
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Clearly defined. |
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Used to form the basis for the selection of quality objectives throughout
the rest of the organization. |
The typical for-profit business organization has dozens, if not hundreds,
of high-level performance indices. A great many of these measures are
necessary for accounting purposes, but significantly fewer relate directly
to the organization's strategy and long-term success. The challenge will
not be coming up with key measures; it will be keeping the list focused
and manageable.
Step 3: Base quality objectives on key measures
After top management has selected key measures for the organization, functions
and departments at all levels will select measurable quality objectives
that are consistent with the key measures. It may sometimes be possible
for functions and levels to adopt objectives that are the same as key
measures, but most of the time, it will be necessary to select close substitutes:
objectives that have direct, logical connections to the key measures.
For example, if the organization has selected net income as a key measure,
the production department might opt for cycle time as an objective because
it has a direct link to the organizational measure and the department
is able to measure it. In this way, the link to strategy and mission remains
unbroken.
Departments must strike a balance between traditional quality objectives
and measures that reflect other strategic concerns. ISO 9001:2000 requires
that quality objectives include measures required to meet product requirements,
and most organizations will naturally move in this direction when setting
quality objectives. Metrics such as scrap, rework and first-quality inspection
rates immediately come to mind; however, it's important to maintain a
broad definition of product in this context.
To reap the full benefit of quality objectives, the organization must
expand its perspective on the meaning of "product." ISO 9001:2000
defines product as the "result of a process." This broad definition
makes it clear that, in the eyes of the customers and other interested
parties, "product" refers to almost anything the organization
does. The product's ability to meet requirements could be reflected by
a wide range of measures, including the accuracy of the organization's
invoices, the safety of its trucks, the responsiveness of the company's
sales and customer service personnel, the percentage of revenues derived
from new product innovation, market share within each product line, and
the profit that the organization pays its owners. The organization must
ensure that it embraces the broad definition of the term "product,"
or it will miss many opportunities to choose measures that bear on the
organization's long-term success.
Quality objectives are selected by process owners, that is, the managers
who are directly responsible for the processes concerned. Process owners
will require assistance when selecting quality objectives, and the ISO
9000 management representative is an obvious resource in this capacity.
The role of the facilitator is to challenge the paradigms that process
owners may be using to develop their metrics. Process owners are accustomed
to measuring their own performance, but the measures may or may not have
any obvious links to the organization's key measures. Quality objectives
must also be cross-checked against objectives in other areas to ensure
that suboptimization doesn't occur. Sub-optimization occurs when an objective
makes one function look good but harms other functions. Objectives linked
to output or machine utilization sometimes cause suboptimization, especially
in departments responsible for storing and moving finished goods.
Process owners should set targets for their own quality objectives. The
targets must be set with an understanding of the underlying process capability.
The old standby "two percent better than last year" is a deception
unless there is a logical basis for the target. Statistical control limits
on the quality objectives can greatly assist in setting targets if there
is statistical competence within the organization.
Finally, remember that objectives must be measurable and clearly defined.
ISO 9001:2000 requires that the objectives be measurable, and common sense
requires that they be clearly defined. "Measurable" means the
performance is trackable over time using quantitative data. If the objective
can be plotted on a chart, then it probably passes the measurability test.
Most organizations won't have too much trouble making their objectives
measurable; the problems arise in trying to define them clearly. Definitions
attached to each quality objective should answer the following questions:
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What exactly does the objective measure? |
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What is the objective's link to key measures, mission and strategy? |
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How is the objective calculated? |
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What is the source of the data? |
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Who collects the data, and how often? |
If these details are outlined in a straightforward manner, then misunderstandings,
confusion and suspicion will likely be avoided, and the quality objectives
will stand a much greater chance of driving organizational performance.
Training personnel on the objectives in their areas is the final--and
possibly most important--step in the process of setting objectives at
the departmental level. Personnel must have a clear understanding of what
their department is working toward and how they can contribute to the
effort. ISO 9001:2000 requires that personnel understand their objectives,
why the objectives are important, and what they can do to help reach them.
This sets up significant responsibility for training on the departmental
level. Vague statements from employees such as "We're trying to get
better" and "We want to make the best quality possible"
aren't going to meet with auditors' approval, nor will this level of understanding
help anyone actually contribute to their department's pursuit of objectives.
Training must be geared to practical, nuts-and-bolts understanding of
the issues surrounding quality objectives.
Step 4: Analyze the data and manage the system
Measurement without critical analysis is useless. Nevertheless, many organizations
collect reams of data that nobody ever bothers to analyze. A robust system
of objectives relies on data collection, followed by hard-edged, critical
analysis.
Progress toward quality objectives can be assessed in a number of settings,
the most obvious of which is during management review. In fact, ISO 9001:2000
requires that quality objectives be addressed during management review.
A number of important questions must be considered during the review of
quality objectives:
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What constitutes normal variation vs. a trend that truly
requires action? Personnel are sometimes very anxious to act on data
changes, particularly at the beginning of a continuous improvement
initiative. The problem is that trying to act on statistically insignificant
changes can divert management's attention and resources from other
trends that do have significance. The determination of statistical
significance is very difficult to make without calculating control
limits. |
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Are there seasonal cycles to be aware of? A sled manufacturer will
probably see a drop in revenues every summer, which is not necessarily
a cause for alarm. |
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What sort of background information do we have about the variables
in question? |
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Are there interactions between the objectives and other process
variables within the department? Process experts can be very helpful
in making these determinations and providing guidance during the analysis
of objectives. |
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Are there incentives in force that discourage achievement of the
targets? It may sound ridiculous that an organization would have incentives
that discourage its own objectives, but this is often true--for example,
when personnel receive incentives based on output measures but the
organization as a whole is trying to reduce inventory and/or increase
inventory turnover. |
Analysis of objectives and the targets will identify the areas most in
need of improvement. Departments can then brainstorm actions they expect
to positively affect the objectives needing improvement. The brainstorming
should be led by the process owners and should include all key personnel
in the area. Keep in mind that key personnel are not necessarily those
who have formal authority and responsibility; they might be experienced
operators, technicians, new employees with fresh perspectives or even
"troublemakers" who express unconventional views. Assembling
the right people to participate in the brainstorming is a critical part
of the process. The actions that come out of the brainstorming session
are then prioritized and acted upon, based on the expected effect on the
organization and chances of success.
Mistakes to be Avoided With Quality Objectives
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Using quality objectives simply as a way to fulfill
ISO 9001:2000 requirements instead of as a tool for decision making
and strategic management. |
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Using objectives that have no link to the mission or strategy of
the organization. |
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Using objectives that aren't measurable. |
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Using objectives that aren't clearly defined. |
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Using fuzzy, feel-good objectives. |
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Allowing functions to select objectives without guidance and facilitation. |
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Using objectives that put functions in competition with one another. |
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Not properly training personnel on the practical meaning of their
objectives and how each employee can contribute to their achievement. |
It's important to remember that the selection and management of quality
objectives is not an exact science. As long as the process is accompanied
by logic and common sense--and steps are taken to avoid mistakes--the
organization will be successful.
The organization must always keep in mind that the ultimate goal of setting
objectives is to become a stronger, more successful organization, not
just to satisfy third-party auditors. If organizations use and manage
quality objectives correctly, ISO 9001:2000 will truly move into a new
territory of driving strategic performance improvements throughout the
entire organization.
Craig Cochran |
About the Author:
Craig Cochran is a project manager with the Center for International
Standards & Quality, part of Georgia Tech's Economic Development
Institute. He's an RAB-certified QMS lead auditor and the author of
Customer Satisfaction: Tools, Techniques and Formulas for Success
and The Continual Improvement Process: From Strategy to the Bottom
Line, both available from Paton
Press. CISQ can be reached at (800) 859-0968 or on the Web at
www.cisq.gatech.edu. |
|
The Continual Improvement Process: From Strategy to the
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